updated
on 09/17/08
Simplified Stirling Engine
Page created in
September 2002

version 1.1

Improvements over version 1.0

plan .jpg
Quicktime VR


500 t/min
1 -
slight increase in capacity obtained by replacing the bottom (end) of the original unit with a flat aluminum disc ep 0.5


2 -
replace styrofoam displacer a displacer-regenerator in Scotch Brite thick and 11 mm using a slide in stainless steel piano wire

This mover, like its predecessor, is simply stuck to the glue heat, which in this case, good resistance to repeated operation of the engine on a cup of boiling water - disadvantages: the tendency of the Scotch Brite to unravel slightly after a few hours of operation at "high speed" - to remedy this, we take the precaution of coating the periphery of a thin layer of transparent adhesive neoprene (the few fibers that were created from the upper and lower surfaces do not appear very annoying - maybe they play the role of springs?)


3 -
increase the diameter of the piston rings which increases to 20 mm, and use of a membrane packs (available in stores, see FAQ) - (optionally interposing an O-ring seal between the two washers)


4 -
adoption of a system of adjustment on the length of the piston rod: this coupling by two nuts welded to the tin can to balance the travel of the rod relative to the deflection of the diaphragm (the deflection of the membrane must be> 2 mm than the pushrod engine)


5 - results:
gain in performance quite sensitive, since the operating time from 35 minutes to 2 hours over a cup of boiling water and more than 14 hours in a thermos bottle of 0.85 liters (at right) - the maximum speed from 170 rpm to 540 rpm - the minimum temperature gradient down to 22 ° C to 10 ° C - mechanical power developed jumped "dramatically" since jumps from 1 mW to about 7 mW!

Skinned

Note: the model is fitted by the zigzag rod appeared a little later on the 1.2 engine and 3.2

 

Measures

Below are some curves showing the speed of rotation depending on the temperature difference, the torque and power available
(missing statements for the last two, the area between 0 and 200 rpm is uncertain and could have a significantly different look ...)

speed
couple
power

 

Video

having heard that the TGV had recently reached the 575, I met the challenge with the Stirling 1.1
posed on a cup of boiling water and two ice cubes on the top shelf, it has easily surpassed the 620 rpm: new record!

To achieve this level of performance , he took first place the lower plate of 0.5 mm, a little too soft, a hard aluminum 2 mm thick. Then you will notice on the video a little hard red side of the piston engine: it is a relief valve (1). Its role is to prevent the internal pressure exceeds atmospheric pressure. Indeed, when the engine is placed on a heat source, resulting in an increase of pressure in this configuration, is detrimental to performance. The relief valve pressure stabilizes the average engine in a few gf/cm2 below atmospheric pressure and allows a more balanced functioning of the membrane. Installing this valve saves about 50 rpm.

 

This video is running at 15 fps, the frame analysis shows that the speed is around 600 rpm at the beginning of the sequence, 590 rpm for close-ups, and 575 rpm / min at the end of traveling - clockwise direction when the ice is at the forefront
(QuickTime video loop)

___

(1) relief valve consists of a tubular rivet hole which is bonded a rubber disc cut from a balloon - the disc is glued on half of its periphery to allow it to rise as a result of the pressure and allow air to escape - see models 1.2 , 3.5 , 3.6, 3.7, Otona no Kagaku, and FAQ

 

 
Good DIY ...